The Rohrbaugh Forum

Rohrbaugh Products and Accessories => Rohrbaugh R9 (all variations) => Topic started by: tracker on May 20, 2009, 08:01:21 PM

Title: Screw Head Failure
Post by: tracker on May 20, 2009, 08:01:21 PM
I hope that I won't flunk automatic editing with this topic but today
at the range the left grip top screw sheared off where the grip meets
the frame. This occurred sometime while firing 14 rounds of WWB and
13 of Critical Defense. Apparently, only the head is missing because the
sheared screw post is still visible in the frame. The grips have never
been removed in 3 years and have been checked periodically for tight-
ness. Does anyone recall hearing of such a problem?

I have not yet removed the grip to see if the remaining screw piece can
be rotated out of the frame.
Title: Re: Screw Head Failure
Post by: kjtrains on May 20, 2009, 09:06:00 PM
Whoa!  That's not good to hear!  Could it be the Critical Defense is too powerful a load for the R9, like the +P?  Don't know, just thinking.  
Title: Re: Screw Head Failure
Post by: tracker on May 20, 2009, 09:12:21 PM
No, I don't think so because there was no felt difference in the WWB
and the CD. Also, I don't know when the failure occurred and only
noticed it after the range session. It definitely happened during this
visit because I am always checking this little beauty. The CD is
standard pressure.

Title: Re: Screw Head Failure
Post by: ccoorreeyy on May 20, 2009, 10:27:54 PM
Never heard of that happening.  Sorry to hear.  Hope it comes out easy enough if not maybe a little heat on whats left of the screw will do it.
Title: Re: Screw Head Failure
Post by: tracker on May 20, 2009, 10:39:45 PM
That is a good thought, Corey. If it isn't removed easily I will seek
assistance from the source.
Title: Re: Screw Head Failure
Post by: sdlsaginaw on May 20, 2009, 10:52:54 PM
That's pretty scary.  Did this happen with the stock G10 grips?
Title: Re: Screw Head Failure
Post by: tracker on May 20, 2009, 10:58:19 PM
No, they are stock carbon fiber grips. This S/N is 7xx and the gun
has had no more than 250 rounds through it since I bought it. It just
looks like structural failure to me.
Title: Re: Screw Head Failure
Post by: ACP on May 21, 2009, 09:12:26 AM
Agree that this matter is both interesting and scary. I haven't shot the R9 with S/N R8XX yet, which has CF grips.

With ammo at such a premium I have been content to carry it with the 147 grain Golden Sabres without having shot it yet.

I would be interested in factory's response if this matter is unresolved via simpler course of action.
Title: Re: Screw Head Failure
Post by: Richard S on May 21, 2009, 09:56:40 AM
Tracker:

I agree with you that it sounds like a structural failure of the screw. You and I both have early-issue R9s, and your grip screws are probably the originals.  As I recall, sometime in late 2006, Rohrbaugh began using grip screws made from a harder grade of steel than that used in the original issues.  The primary reason for the change, I believe, was to reduce the possibility of stripping out the 1/16" Allen hex socket of the screws. In any event, the structural failure of that screw on your R9 could be due to a microscopic flaw in the steel, perhaps amplified by the effects of galvanic corrosion over time between the steel screw and the aluminum frame.  

Removing the broken screw shaft shouldn't be too much of a problem with the right tools. It's a delicate operation, though, and unless I were able to "tease" it out by hand, I would personally want the factory or a talented gunsmith to perform the operation so as not to damage the threading in the frame. In any event, you will probably want a set of the newer screws.

Good luck, and please keep us informed.
Title: Re: Screw Head Failure
Post by: DanR9SF on May 21, 2009, 11:03:54 AM
Those grip screws are very tiny - this seems as if it would be a great application for a Helicoil insert.  I'm surprised the factory doesn't use 'em right from the start seeing as they're such tiny screws.  A steel screw in an aluminum frame is not a good idea, and then the constant tightening only adds to the stress on that little screw.  Eventually it's going to break.   Adding a little dab of anti-seize compound to the thread would be a good idea.  I've had steel screws seize in aluminum - and trying to get them out is not pretty.  You end up drilling out the broken screw and then installing a helicoil insert which is a permanent fix.  

http://www.emhart.com/products/helicoil.asp

EDIT: Thread locker (or nail polish) will hold the screw tight but it usually doesn't slow the dissimilar metal corrosion (white powder) which will eventually destroy the steel screw and damage the aluminum frame.   The frame is anodized and those little threaded holes have some protection because they're anodized.  Rohrbaugh says use a thread locker.  I'd like to see a helicoil screwed tightly and permanently into the aluminum frame, and then some thread locking compound on the steel screw before it's screwed into the helicoil.   That would hold it firmly.  You could do all the grip screws this way in under an hour.  Very small threaded holes in aluminum are usually not permanent (at least in my experience).
Title: Re: Screw Head Failure
Post by: yankee2500 on May 21, 2009, 11:20:03 AM
That is going to promote the screws working loose, everyone says add Loctite or nail polish to the screw thread to keep them tight, and anti seize would prevent that from
 working. :-/
John
Title: Re: Screw Head Failure
Post by: tracker on May 21, 2009, 12:42:57 PM
Thanks for all the comments. Normally, I would handle this type of
thing directly with the factory and not air it on the forum but I thought
it significant enough that all should be aware.
After removing the left grip panel I could see that the failed screw was
sticking out of the frame about 2/16 02 3/16 " and is uneven. The white
powdery appearance where it met the frame indicates that galvanic
corrosion probably occurred.
From past experience and recognition of lack of patience and skill in this
area I have decided to send it back to the factory for resolution. Even
though I had extra screws on hand I had never changed out these origi-
nal screws. The lesson learned here is to replace the screws once in
awhile.
Title: Re: Screw Head Failure
Post by: ACP on May 21, 2009, 01:26:48 PM
Thank you tracker for airing this matter out in the forum. We have some technically minded forum members and this matter is an object lesson for us all.
Title: Re: Screw Head Failure
Post by: tracker on May 21, 2009, 05:29:55 PM
For reference, I purchased this gun 4 years ago in February 2005.
It was new at the time.
Title: Re: Screw Head Failure
Post by: Bill_in_TX on May 28, 2009, 07:04:29 PM
Quote
For reference, I purchased this gun 4 years ago in February 2005.
It was new at the time.
Just for my reference, what kind of climate do you live in?

I'm in Houston and have perpetual problems with a lot of firearm corrosion issues.   Anticipating the possible issue with screws, I went ahead and ordered three extra sets when I first ordered the pistol.  Mine is only about 1 1/2 yrs old, so I haven't even looked at the screws.  However, if you live in Arizona, I'll probably change my at the next cleaning  :) .
Title: Re: Screw Head Failure
Post by: tracker on May 28, 2009, 07:24:10 PM
I suggest you change them, Bill; I live in Area Code 713.
An ounce of prevention is worth a pound of cure in this case.
Title: Re: Screw Head Failure
Post by: Bill_in_TX on June 03, 2009, 07:38:38 PM
Thanks Tracker,

I wouldn't have planned to change them this soon, but given your experience I'll do so at the next cleaning session.  Yes, preventive maintenance  is a really good idea, but who would have thought grip screws on a 9MM  :o.
Title: Re: Screw Head Failure
Post by: tracker on June 03, 2009, 07:47:45 PM
If I hadn't seen it in person, I would not have believed it. The factory
is working on it and will do whatever it takes, as usual.
Title: . Maria said the other
Post by: tracker on June 11, 2009, 08:11:57 PM
Good news and case closed on the screw issue--the pup came
back today, 16 days door-to-door, with 4 new screws and a new
recoil spring. The old spring had less than 100 rds. on it.

Karl called today and graciously explained that sometimes things
just break and they fix them. Maria said the other day that the
screws have not been changed over the years but these look
slightly different to me but that's OK. Karl said that he has received
broken screws back from being over torqued. He has a special torque
screwdriver to set the screws.

I am happy to report that customer service is alive and well at
Rohrbaugh. Karl said he had no problem removing the broken
screw. It just wasn't worth the risk of stripping the threads to me.
Thanks for all your thoughts and comment on this subject.
Title: Re: Screw Head Failure
Post by: Richard S on June 11, 2009, 09:14:36 PM
Tracker:

Thank you for the report. I'm glad it all worked out to your satisfaction. Rohrbaugh's customer service is indeed alive and well and continues to set a standard for the rest of the industry.
Title: Re: Screw Head Failure
Post by: ACP on June 11, 2009, 09:25:23 PM
You have had the gun for years and the factory showed up when you needed them within a reasonable time frame.

Sounds like happiness to me.
Title: Re: Screw Head Failure
Post by: tracker on June 11, 2009, 09:51:31 PM
Happiness was the pup coming home.
Title: Re: Screw Head Failure
Post by: sslater on June 11, 2009, 10:34:45 PM
Tracker,
That same upper left screw failed a couple of years ago on my R9s.  Ironically, it occurred on my first trip to the range after getting my pup back from Rohrbaugh.  (Cracked slide.)  
Before the range session, I checked to verify that all the screws were tight but didn't apply enough torque to actually move any of the screws.
After a couple of mags full of Speer Gold Dots, I happened to look down and noticed that the upper left screw head was gone.  I removed the other screw, the left grip, and removed the shank of the screw with my fingers.  When I reassembled the grip I used a little nail polish on the screws, and it has behaved itself ever since.
I didn't bother to inform Rohrbaugh because:
1. I had spare screws on hand;
2. I've had extensive experience designing socket head fastener systems.  There is very little metal left to hold the load once you sink a hole into the head of the fastener.  In automotive engine design we used socket head fasteners only when no other design could be made to fit.  

BTW:  I spoke to Maria today at Rohrbaugh to order a set of Hogue grips (I've  decided to put my carbon fiber grips in the safe).  She reminded me to use removable-grade LocTite on the grip screws and let the gun sit for 24 hours before shooting it.  

Steve    
Title: Re: Screw Head Failure
Post by: tracker on June 11, 2009, 10:45:31 PM
Steve,

That is an extraordinary coincidence because I had a cracked slide
last year and returned it about this month in 2008. I fired 50 rounds
after receiving the replaced slide. The gun fired perfectly and I hadn't
shot it again until last month when the same screw failed as yours.

Unbelievable!
Title: Re: Screw Head Failure
Post by: Bill_in_TX on June 14, 2009, 12:37:49 PM
Quote
. . .  

BTW:  I spoke to Maria today at Rohrbaugh to order a set of Hogue grips (I've  decided to put my carbon fiber grips in the safe).  She reminded me to use removable-grade LocTite on the grip screws and let the gun sit for 24 hours before shooting it.  

Steve    
Steve,

Off-topic (and my apoligies for it), but would you post up a review of the Hogue grips when you get them and try them out.  I've been thinking about the same thing for my R9, but have hesitated since I can't see them very well on the Rohrbaugh website (i.e. checkering depth, thickness, etc.).

Thanks,

Bill
Title: Re: Screw Head Failure
Post by: ccoorreeyy on June 14, 2009, 02:14:35 PM
I have a couple set and like them alot.  They look nice and give lots of extra grip.  Here is a pic I took.
(http://i181.photobucket.com/albums/x275/ccaallaahhaann/5thR631soldtodave.jpg)
Title: Re: . Maria said the other
Post by: kjtrains on June 14, 2009, 10:19:20 PM
Quote
Good news and case closed on the screw issue--the pup came
back today, 16 days door-to-door, with 4 new screws and a new
recoil spring. The old spring had less than 100 rds. on it.

Karl called today and graciously explained that sometimes things
just break and they fix them. Maria said the other day that the
screws have not been changed over the years but these look
slightly different to me but that's OK. Karl said that he has received
broken screws back from being over torqued. He has a special torque
screwdriver to set the screws.

I am happy to report that customer service is alive and well at
Rohrbaugh. Karl said he had no problem removing the broken
screw. It just wasn't worth the risk of stripping the threads to me.
Thanks for all your thoughts and comment on this subject.

Glad to hear the pup is home and problem is solved!   :)    :)

Title: Re: Screw Head Failure
Post by: tracker on June 14, 2009, 10:39:00 PM
Thank you, kj; after all, it was only a broken screw.
Title: Re: Screw Head Failure
Post by: ACP on June 15, 2009, 08:27:34 AM
Corey's picture of Hogue grips looks great. I don't know if it is the angle or he polished them. By contrast, deercop's picture of Hougue grips on another string looks flat and boring.

What's up with that? How can these grips look great in one picture and so plain in another?
Title: Re: Screw Head Failure
Post by: kjtrains on June 15, 2009, 10:05:20 AM
Quote
I have a couple set and like them alot.  They look nice and give lots of extra grip.  Here is a pic I took.
(http://i181.photobucket.com/albums/x275/ccaallaahhaann/5thR631soldtodave.jpg)

Corey!  Really nice!!   :)    :)
Title: Re: Screw Head Failure
Post by: ACP on June 15, 2009, 01:29:31 PM
I'm not trying to offend deercop anymore than I am trying to complement Corey, (though he does offer great pictures on this forum).

Again, why the variance? Is it the photo or deercop vs. Corey's grips?
Title: Re: Screw Head Failure
Post by: ccoorreeyy on June 15, 2009, 02:11:10 PM
I think I just got some good light late in the afternoon outside.  Some times I goof up and make a good picture.  It's fun trying anyway.
Corey
Title: Re: Screw Head Failure
Post by: kjtrains on June 15, 2009, 02:40:21 PM
I've asked deercop on the other thread to take another picture at an angle with light reflecting off the grips to see if there's a difference in the grips from one set to another.  Don't know if he will or not, but that might help.
Title: Re: Screw Head Failure
Post by: deercop on June 15, 2009, 03:42:35 PM
OK, I took another pic and posted it in the other thread.  
Title: Re: Screw Head Failure
Post by: ACP on June 15, 2009, 04:35:21 PM
Thank you. I am going to look at it now.
Title: Re: Screw Head Failure
Post by: kjtrains on June 15, 2009, 09:31:40 PM
Quote
OK, I took another pic and posted it in the other thread.  

Thanks!  And the Eezox put the shine on!!  Really great looks!! :)    :)